Packaging Component Case Study:

Leading North American Hardware Manufacturer

Problem:

Leading North American Hardware ManufacturerA cardboard header card was being utilized to package and hang this client’s continuous metal hinge product line in retail/ hardware store displays. Because of the size and weight of the hinges, a large percentage of the cardboard header cards were tearing, causing the hinges to fall to the floor.

Solution:

The client asked Allen Field Co. to custom design a solution that is flexible to accommodate the entire product line without altering the footprint of the original cardboard header. Allen Field Co. proposed a new universal plastic header card. Using the inherent features of the hinge, Allen Field was able to design and manufacture a Hinge Hanger that worked on all sizes, had sufficient space for product identification printing, and provided superior holding power.

Results:

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